Fleece Ear Flap Hats
finished ear flap hats

This is one of my favorite projects... it's cute, warm, practical, and so so versatile. Above I added little pom poms but you can add simple animal eyes or ears, or any number of variations to make each hat unique and fun. Scroll to the bottom of the page to see all sorts of different things people have done with this pattern.


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Supplies:
1 foot of fleece, which will make 2-3 hats
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*Pattern includes a 1/4" seam allowance.

Instructions:


arrow_purplebrown TEXTPrint out this hat pattern piece. If you're making the hat for an adult, print the pattern at 100%. I printed it at 90% for my three year old and 75% for my baby, and had to take both of them in a little, so I'd say to print it at about 80% for a toddler and 65% for a baby. It doesn't have to be exact so don't get too freaked out. Cut four pieces of fleece using the pattern shape.

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arrow_purplebrown TEXTSew two triangles together, right sides together, along the curved side of the triangle. Repeat, sewing the two remaining triangles in the same way.

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arrow_purplebrown TEXTNow place (and pin if you'd like) the two pieces together, right sides together / seam sides out.

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squiggle_purple_lil FOR TEXT2 OPTIONAL: If you want to add froggie eyes, doggie ears, a lion's mane, etc. sticking out the top, then you need to pin them in place (in between the right sides of the fabric, placing them inside like a little sandwich of fabric), before sewing this final curve together! Alternately, you could use a pom pom or just leave it plain.

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arrow_purplebrown TEXTSew along the outer curve to complete the top part of the cap. When you turn it right side out again, the top portion of the hat is complete, and if you put eyes/ears or a pom pom at the top, they're in place now.

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arrow_purplebrown TEXTNow, you can either finish the hat with a simple band or with ear flaps. (For ear flaps, skip to the next step!) To finish the hat with a band, cut a rectangle the circumference of your head and double the width that you want. Then fold the rectangle in half, lengthwise, and pin and sew it to the inside of your hat with seams facing out. That completes your hat!

arrow_purplebrown TEXTTo finish the hat with ear flaps, print this ear flap pattern piece. Cut the pattern pieces out on paper at the desired length and tape them together at the center line (total length: 12.5"). (*For child size, print at 90% and for baby size, print at 75%. Then cut the front fold line on the 22" line and cut the back at 24" and place the hem on the 22" line.)

arrow_purplebrown TEXTPlacing the skinny end of the pattern on a fold, cut out your fleece. Repeat to cut out a second piece.

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arrow_purplebrown TEXTPlace the two identical ear flap pieces on top of one another, right sides together, and sew the curved side of the bands together. Then trim it close (about 1/8").

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arrow_purplebrown TEXTOpen it up. At this point, I placed the band around my son's head to double check the fit and adjust accordingly.

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arrow_purplebrown TEXTThen sew the two ends (the short sides) together so that the seam will be hidden inside the band once it's folded right side out again. (Oops, no picture.)

arrow_purplebrown TEXTTurn it right side out and pin it to the inside of your hat, like a normal band, with raw edges together. Sew in place.

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arrow_purplebrown TEXTVoila! You're done!

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arrow_purplebrown TEXTLast, if you decided to do this project yourself, please send me a photo of it with your name and what state you're from! I've recently decided to start featuring my readers' finished results. Scroll down to see some of my readers' hats posted below!

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arrow_purplebrown TEXTDon't forget to check out What's New on my site! And sign up for email updates HERE!!

arrow_purplebrown TEXTWant to leave comments? Go HERE! :)

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gal purses little

Featured Reader's Results:

arrow_purplebrown TEXT Angelina J. of Sacramento, CA used this pattern to make an adorable Yoda hat for her six month old, Shane! She doesn't own a sewing machine, and worked on this during nap time for two days. Somehow, I think the paci completes the full Yoda look, don't you? Precious!

yodahatfromangelina
Thanks Angelina! Want to leave comments about her Yoda hat? Go
HERE! :)

arrow_purplebrown TEXT Regina M. of Wasilla, Alaska used this pattern to make her very first successful sewing project! Here's her one-year-old son, Oskar, modeling it...

camohatweb
Thanks Regina!! Want to leave comments about her hat? Go
HERE! :)


arrow_purplebrown TEXT Ann from Toronto Canada used it to make her 10-month-old daughter's Minnie Mouse costume, which helped keep her warm while trick-or-treating in the cold. The great thing about these hats is they can still be used for every-day-cuteness all through winter, not just for Halloween...

Minnie Mouse Hat by Ann
Thanks Ann!! Want to leave comments about her hat? Go HERE! :)

arrow_purplebrown TEXT Caitlin, from Fredericksburg, TX used my pattern to make her son's first Halloween costume. She says she's far from a seamstress but this was so simple that she already has plans for another one. Here's little three-week-old Eli as Yoda for his first Halloween...

Yoda hat by Caitlin
Thanks Caitlin!! Want to leave comments about her hat? Go
HERE! :)

arrow_purplebrown TEXT Sarah B. Of Liverpool, NY used my pattern to make her son's Halloween costume as well (he's Loki, from the Avengers). The fabric she used wasn't stretchy so it took a couple tries to get it to fit right, but she loved the pattern and said it didn't take her long at all...

Loki hat by Sarah
Thanks Sarah!! Want to leave comments about her hat? Go
HERE! :)


arrow_purplebrown TEXT Tracy R. used it to make several hats last year as her first sewing project. She used it again this year to make her son a mohawk hat to match his coat because she couldn't find any in stores without skulls allover them. (I feel your pain... I don't get the attraction to skulls either and they are on lots of boys' clothes.)

Mohawk hat by Tracy
Thanks Tracy !! Want to leave comments about her hat? Go
HERE! :)

arrow_purplebrown TEXT Andrea R. made the ear flap hat with matching scarf to velcro in place and even some gloves too. She posted about it on her blog, HERE.

Snowmans hat by Andrea
Thanks Andrea!! Want to leave comments about her hat? Go
HERE! :)


arrow_purplebrown TEXT Renee K. made some creative additions to the pattern with this polar fleece vikings hat for her granddaughter...

Vikings hat by Renee
Thanks Renee!! Want to leave comments about her hat? Go
HERE! :)

arrow_purplebrown TEXT Angela D. of Maryland made several hats with embellishments and is sure she'll make more in the future. Here's her favorite one...

snow pic
Thanks Angela!!
Want to leave comments about her hat? Go HERE! :)

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